HomeMy WebLinkAboutAgenda AIPP 112007AGENDA
CITY OF PALM BEACH GARDENS
ART IN PUBLIC PLACES ADVISORY BOARD
TUESDAY, NOVEMBER 20, 2007, AT 5:30 P.M.
COUNCIL CHAMBERS
I. CALL TO ORDER
II. PLEDGE OF ALLEGIANCE
III. ROLL CALL:
ART IN PUBLIC PLACES ADVISORY BOARD
Regular Members
Alternates
Lee Bickford (Chair)
Cable Neuhaus (1St Alt.)
William Leizman (Vice Chair) Jennifer O'Brien (2 "d Alt.)
Diane Cappella
Myra Davis
Ellen Dukes
Lynn Silber
Karen Hainsworth
Also in attendance:
Kara Irwin, AICP, Growth Management
Administrator /Staff Liaison
IV. ADDITIONS, DELETIONS, MODIFICATIONS
V. APPROVAL OF MINUTES
VI. ITEMS BY COUNCIL LIAISON
VII. ITEMS BY STAFF LIAISON
VIII. OLD BUSINESS
IX. NEW BUSINESS
1. NORTH COUNTY GOVERNMENT CENTER AIPP - WORKSHOP
X. COMMENTS BY THE PUBLIC
XI. COMMENTS BY THE BOARD
XII. ADJOURNMENT
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MEETING
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DATE
SIGN -IN SHEET
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PHONE
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CITY OF PALM BEACH GARDENS
MEMORANDUM
TO: Art in Public Places Advisory Board Member.,
I
FROM: Allyson Maiwurm, Projects Coordinator
DATE: November 7, 2007
SUBJECT: North County Government Center — Public Art Workshop @ 11/20/07 AIPP
Please be advised that there will be a discussion involving the public art for the North County
Government Center Planned Community Development (PCD) at the November 20, 2007, AIPP
Advisory Board Meeting.
The North County Government Center PCD is located along PGA Boulevard about 1.6 miles east of
Interstate I -95, at the Southwest side of the intersection of PGA Boulevard and Campus Drive, and
north of Fairchild Avenue. The development plans for the North County Government Center PCD
are to expand the library by 14,612 square feet as well as amend the PCD to remove land parcels
and overall acreage. The zoning is Public/ Institutional which indicates this project is a public
facility.
Please see the attachments for information relating to ideas and concepts for art for the North
County Regional Library. Should you have any questions or comments or require additional
information, please do not hesitate to contact me at 799-4199•
Facilities Development &
November 6, 2007
Operations Department
Ms. Allyson Maiwurm
2633 Vista Parkway
City of Palm Beach Gardens
West Palm Beach, FL 33411 -5603
Growth Management Department
10500 North Military Trail .
TELEPHONE: (561) 233 -0200
Palm Beach Gardens, FL 33410
FAX: (561) 233 -0206
www.t)bcp-ov.com /fdo
RE: November 20, 2007 Art in Public Places Advisory Board
Workshop, North County Regional Library Expansion
■
Dear Ms. Maiwurm:
On behalf of Palm Beach County and the Palm Beach County Library
Palm Beach County
System, Palm Beach County's Facilities Development & Operations
Board of County Commissioners
(FD &O) Department respectfully requests that the North County Regional
Addie L. Greene, Chairperson
Library Expansion project be scheduled for a workshop on the November
Jeff Koons, Vice Chairman
20, 2007 agenda of the Art in Public Places Advisory Board.
Karen T. Marcus
Mary McCarty
As you are aware, concurrent Development Applications are pending with
the City of Palm Beach Gardens to accommodate a proposed +/- 14,612
Robert J. Kanjian
square foot expansion of the North County Regional Library. This
Burt Aaronson
expansion is anticipated to exceed the threshold of Sec. 78 -261 for
Jess R. Santamaria
compliance with Art in Public Places. Given FD &O's continuing progress
through the City's Development Review Committee (DRC) process,
additional information is necessary to refine and prepare detailed
County Administrator
construction plans for the upcoming building expansion. Accordingly,
Robert Weisman, P.E.
FD &O requests this workshop as a timely opportunity to exchange ideas
and receive preliminary direction from the Palm Beach Gardens Art in
Public Places Advisory Board.
FD &O proposes to fulfill the Art in Public Places requirement for the North
"An Equal Opportunity
County Regional Library Expansion through the provision of artwork(s)
Affirmative Action Employer"
that enhance the facility in accordance with the definition of art, artwork, or
works of art as outlined in the Palm Beach Gardens Art in Public Places
ordinance (Ord. No. 1, 2007). As a public facility, the very nature of the
North County Regional Library presents many unique and unconventional
;, 7r} G S
NOV 0 6 2007
opportunities to not only satisfy the requirement for art in public places, but to expose the
public to stimulating artistic pieces.
Libraries across America and around the world are centers of community life — they're
places to explore and experience the arts, music, and culture; engage in lifelong learning;
relax; and more. Libraries are one of few institutions that exist to serve the entire public
body regardless of age, economic strata, or other defining characteristics. According to
John J. Callahan III, Director of the Palm Beach County Library System, an estimated
355,000 visits were made to the North County Regional Library during the recently
completed fiscal year. During that same one -year period, 690 children's programs (e.g.
story time, puppet shows, crafts, etc J were conducted at the North County Regional
Library and attended by approximately 18,000 children. Statistics of recent Palm Beach
County library expansion projects suggest that a significant increase in usage by the
general public can reasonably be expected to result from the upcoming expansion of the
North County Regional Library. These facts and figures demonstrate the rare potential to
achieve public exposure to art in a functional and integrated format.
On November 20, 2007, FD &O will present national examples of functional public art
collaborative design projects to the Palm Beach Gardens Art in Public Places Advisory
Board. These samples will highlight the important role of public art in transforming the
ordinary to the extraordinary and immersing the public in captivating environments that
are both artistic and functional. A selection of functional public art collaborative design
projects is being provided as an accompaniment to this letter.
Also at the November 20 workshop session, FD &O will be seeking support from the
Palm Beach Gardens Art in Public Places Advisory Board to develop a Call to Artists and
related scope of work that emphasizes functional public art collaborative design projects.
Due to the anticipated uses and interior design of the proposed building expansion,
FD &O has identified children, juvenile and family oriented areas of the North County
Regional Library Expansion as the most appropriate opportunities for public art
integration.
Your attention to this request and ongoing assistance are very much appreciated. On
behalf of Palm Beach County and the Palm Beach County Library System, FD &O looks
forward to this first appearance and workshop before the Art in Public Places Advisory
North County Regional Library Expansion
11/20/07 AiPP Advisory Board Workshop
Page 2 of 3
Board on November 20, 2007. Should you have any questions or require further
information at this time, please do not hesitate to contact me.
Sincerely,
Melanie Borkowski, Manager, Facilities Compliance
Palm Beach County Facilities Development & Operations
C: Audrey Wolf, Director, PBC FD &O
John J. Callahan III, Director, PBC Library System
Cindy DeFilippo, Sr. Administrative Assistant to Commissioner Marcus
Anna Cottrell, Anna S. Cottrell & Associates, Inc.
Donaldson Hearing, Cutler & Hearing
Elayna Toby Singer, Art in Public Places Administrator, PBC FD &O
Bill DeBeck, Project Manager, PBC FD &O /CID
File
North County Regional Library Expansion
11/20/07 AiPP Advisory Board Workshop
Page 3 of 3
f--'
CITY OF PALM BEACH GARDENS
DEVELOPMENT APPLICATION
Planning and Zoning Division
Growth Management Department
CITY OF PALM BEACH GARDENS
10500 North Military Trail
Palm Beach Gardens, FL 33410
(561) 799 -4243 Fax (561) 799 -4281
Request:
_Planned Community Development (PCD)
_Planned Unit Development (PUD)
_ Amendment to PCD, PUD or Site Plan
_Conditional Use
`Amendment to the Comprehensive Plan
_Administrative Approval
_Administrative Appeal
_ Annexation
_Rezoning
_Site Plan Review
_Concurrency Certificate
_Time Extension
_Miscellaneous
_X_Other_AIPP Advisory Board Workshop
Date Submitted: 11/6/2007
Project Name: North County Regional Library
Palm Beach County, Audrey Wolf, Director, 2633 Vista Parkway
Owner :PBC Facilities Development and Operations Address:West Palm Beach FL 33411
Applicant (if not Owner): same as above
Applicant's Address: Same as above
Telephone No. 561-233-0200
Agent: Melanie Borkowski, Manager, Facilities Compliance
Contact Person: Melanie Borkowski
E -Mail: mborkows@co.palm- beach.fl.us
Agent's Mailing Address: 2633 Vista Parkway, WPB, FL 33411 -5603
Agent's Telephone Number: 561- 233 -0257 Fax Number: 567- 656 -7215
Petition Number:
Fees Received
(Application $ _
Receipt Number:
FOR OFFICE USE ONLY
Date & Time Received:
Engineering $
Architect: N/A Phone Number:
Engineer: N/A Phone Number:
Planner: N/A Phone Number:
Landscape Architect: N/A Phone Number:
Site Information: Note: Petitioners shall submit electronic digital files of
approved projects. See attachment for details.
General Location: Northwest corner of Fairchild Avenue and Campus Drive
Address: 11303 Campus Drive, Palm Beach Gardens, FL 33410
Section: 6
Property Control Number(s):
Acreage: +/ - 6.6
Flood Zone B
Township:
42S
52- 43- 42- 06 -04- 000 -0010
Current Zoning: PCD
Range: 43E
Requested Zoning:
N/A
Base Flood Elevation (BFE) — to be indicated on site plan N/A
Current Comprehensive Plan Land Use Designation: Public (P)
Existing Land Use: PBC Library Requested Land Use: N/A
Proposed Use(s) i.e. hotel, single family residence, etc.: Same
Proposed Square Footage by Use: +/- 24,000 existing, +/- 14,612 proposed ( +/- 40,000 total)
Proposed Number and Type of Dwelling Unit(s) i.e. single family, multifamily, etc. (if applicable): N/A
Justification
Information concerning all requests (attach additional sheets if needed.)
{Section 78 -46, Application Procedures, Land Development Regulations)
1. Explain the nature of the request: This application requests a workshop before the
Palm Beach Gardens Art in Public Places Advisory Board. The North County Regional
Library is the subject of pending applications (PCDA- 07 -09- 000005 and SPLA- 07 -10-
000008) to accommodate a +/- 14,612 square foot addition and ancillary site
improvements. This expansion is anticipated to exceed the threshold of Sec.78-
261 for compliance with Art in Public Places.
2. What will be the impact of the proposed change on the surrounding area? The applicant
does not anticipate any impact on the surrounding area as a result of the Art in
Public Places requirements of Sec. 78 -261.
3. Describe how the rezoning request complies with the City's Vision Plan and the following elements
of the City's Comprehensive Plan — Future Land Use, Transportation, Housing, Infrastructure, Coastal
Management, Conservation, Recreation and Open space, Intergovernmental Coordination and Capital
Improvement.
N/A
4. How does the proposed project comply with City requirements for preservation of natural resources
and native vegetation (Section 78 -301, Land Development Regulations)?
N/A
5. How will the proposed project comply with City requirements for Art in Public Places (Chapter 78-
261, Land Development Regulations)?
This application requests a workshop before the Art in Public Places Advisory
Board to discuss options for compliance with City requirements for Art in Public
Places (Chapter 78 -261).
6. Has project received concurrency certification?
N/A
Date received:
Leal Description of the Subject Property
(Attach additional sheets if needed)
Or see attached deed for legal description.
A PARCEL OF LAND LYING IN SECTION 6, TOWNSHIP 42 SOUTH, RANGE 43 EAST, CITY OF PALM BEACH
GARDENS, PALM BEACH COUNTY, FLORIDA, BEING MORE PARTICULARLY DESCRIBED AS FOLLOWS:
LOT 1, PLAT OF NORTH COUNTY LIBRARY SITE AS RECORDED IN PLAT BOOK 75, PAGE 63 OF THE PUBLIC
RECORDS OF PALM BEACH COUNTY, FLORIDA.
Location
The subject property is located approximately 1 6 mile(s) from the intersection of I -95 and
PGA Boulevard
on the !north, _east, `south, x west side of
Campus Drive
(street/road).
Statement of Ownership and Designation of Authorized Agent
Before me, the undersigned authority, personally appeared Audrey Wolf, Director,
PBC FD &O who, being by me first duly sworn, on oath deposed and says:
1. That he /she is the fee simple title owner of the property described in the attached
Legal Description.
2. That he /she is requesting AIPP Advisory Board Workshop in the
City of Palm Beach Gardens, Florida.
Melanie Borkowski, Manager
3. That he /she has appointed Facilities Compliance to act
as authorized agent on his/her behalf to accomplish the above project.
Name of Owner: Audrey Wolf, Director, Palm Beach County Facilities Development & Operations
Audrey Wolf, Director
U ►^ Palm Beach County Facilities Development & Operations
Signature f Owne By: Name /Title
2633 Vista Parkway
Street Address
561 - 233 -0200
Telephone Number
West Palm Beach, FL 33411 -5603
City, State, Zip Code
City, State, Zip Code
561 - 233 -0206
Fax Number
awo1f@co.pa1m- beach.f1.us
E -mail Address
Sworn and subscribed before me this day of November 2007
My Commission expires:
131 of l
Notary blic
sir "rr SHAWN A, BM
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Expires October 30, 2011
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Applicant's Certification
I/We affirm and certify that Uwe understand and will comply with the land development regulations of
the City of Palm Beach Gardens, Florida. I/WE further certify that the statements or diagrams made on
any paper or plans submitted herewith are true to the best of my /our knowledge and belief. Further,
I /we understand that this application, attachments, and application filing fees become a part of the
official records of the City of Palm Beach Gardens, Florida, and are not returnable.
Applicant is:
Sign ture of Applicant
_Owner Melanie Borkowski, Manager, Facilities Compliance
Print Name of Applicant
_Optionee 2633 Vista Parkway
Street Address
_Lessee west Palm Beach, FL 33411 -5603
City, State, Zip Code
x Agent 561 - 233 -0257
Telephone Number
_Contract Purchaser
561 - 656 -7215
Fax Number
mborkows@co.palm- beach.fl.us
E -Mail Address
National Samples of
Functional Public Art
Collaborative Design Projects
Opportunities for
North County Regional Library
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Sec. 78-261. Art in Public Placr, Nequirrmentx
Arr. Artnwrk, or Works ofort mean all tangible creations h }'
aril StS e\1111711U11L the h1ghCSt llUallt \ of skill and aesthetic
principles and includes all iorins of the %isual ans concci ed
in all inedium. material_ or combination thereof. includin a.
but not limited to. painting. sculpture- fiunitains. cngratin,.
carting. frescos. mobiles. murals. collages. mosaics. has -
reliefs. tapestries. photographs. drm in,, . artist - designed
seating, or other functional art pieces and collaborative
design projects betnren architects and /or landscape
architects and artists, together %%ith all hard cost% and
soft costs such as, but not limited to, lighting,
landscaping, or other aesthetic effects or enhancements
integrated n ith the art and appro\ed h\ the _ro\tth
management administrator. The city' council shall not
consider Ior approx A art objects %\ hick are nnass- produced
Ill unlinutcd yucuunlcs
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North County Regional Library Expansion
Art in Public Places Advisory Board Workshop
11/20/2007
North County Regional Library Expansion
Art in Public Places Advisory Board Workshop
11/20/2007
North County Regional Library
Palm Beach Gardens
A:l In Publlr Places Advisory Board VvI.:F;l�ui
Plavember
20.2007
National Samples of
Functional Public Art
Collaborative Design Projects
Opportunities for
North County Regional Library
C
John J. Callahan III. Weclor el the Palm Beach Counly library Sy,l-
Proposed Site Plan
North r-t! ^tv Regional I_ihr ry
Palm Bch laces $:xuinance
See, 7 8-261. Arl in Public Place, Requirenu•nls
Irt..Irnrork, or Yorks o(nrt mean all tangible creations b%
aru,ts exhibiting the highest qualm of .kill and acsthetle
principles and includes all lornms of the %uual art, Cancel\ ed
ut am medium. material. or combination thereol. InCluding.
bat not limited to. Panning. sculpture. tinuuailu. engrlm um..
can ins!. frescos. mobiles. murals. collage,. niosalcs_ has-
relicts. tapestries. photographs. dra\\ miss. artist - deli -ned
seating, or other functional art pieces and ct�laboratise
design projects bet%een architects and/or la dscape
architects and artists, together %ith all hard costs and
soft costs such as, but not limited to, lighting
landscaping, or other aesthetic effects or enhancements
intelg,rated with the art and approsed by the g o%%Lh
management administrator. The city council shall not
consider lix appro%a] an objects \\hich are mays - produced
in unlimited quantities.
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CITY OF PALM BEACH GARDENS
10500 N. MILITARY TRAIL - PALM BEACH GARDENS, FL.OFAIDA 334'10 -4898
August 16, 2007
VIA E- MAIL(wr2ssfterizon.ne31
AND FEDERAL EXPRESS
Ms. Wendy Ross
6611 Landon Lane
Bethesda, MD 20817
Re: Design, Fabrication, and Installation of Four (4) Outdoor Sculptures
Located at the PGA Flyover if Finalist Agreement dated May 19, 2005,
RFP 2004 -04 -018
Dear Ms. Ross:
O'k, As you know, the Sculptures you were hired to design, fabricate, and install have shown
evidence of defects. The City has concluded its investigation of the corrosion„ staining, and
discoloration of the Sculptures.
Enclosed please find the Final Reports from the City's Consultant indicating that the majority of
observed corrosion attack and discoloration of the stainless steel sculptures were caused due
to improper alloy selection and less- than - adequate surface finish and improper preparation of
the welds.
Pursuant to the RFP, more particularly the Project Guidelines, the Artwork you provided to the
City was to be fabricated in materials that would withstand heat, humidity, wind, drought, and
other environmental and climatic conditions common to the region as specified by regulatory
codes. The Sculptures you provided would have an anticipated life span of frfty (50) years.
The Artwork would have minimal maintenance requirements and comply with all federal, state,
and local rules, regulations, ordinances, guidelines, and/or directives.
Also, pursuant to the Finalist Agreement dated May 19, 2005, in Section 4.2 you warranted the
Sculpture to be free of defects.
OFFICE OF THE CITY ATTORNEY
+;y
PHONE: 561-799-4138 FAX. 561-799-4139
E -MAIL: ctatun4ftbgfl.com
Ms. Wendy Ross
August 16, 2007
Page 2 of 2
Pursuant to the City's Consultant Report, the Sculptures have defects which need to be
remediated. Also, your suggested remediation plan has been addressed by the City's
Consultant. The Consultant has proposed a recommended course of action to address the
defects observed in the field.
Demand is hereby made that you provide the City with a plan of remediation to address the
conditions found by the City's Consultant, together with a time schedule to fully and finally
address the defects, including a remediation plan. Please note that pursuant to Section 7.3.3
you are required to correct all defects at your expense.
As such, please provide the City with a written time line and remediation plan within thirty (30)
days of the date of this letter. If you fail to abide by the terms and conditions of your contract
with the City and the RFP, the City will seek all remedies as provided by law and pursuant to
Sections 5.4 and 10.2 of the Finalist Agreement. Further, the City shall seek reimbursement
from you for all of its out -of- pocket costs and expenses as a result of the damages sustained
as a result of this matter.
PLEASE GOVERN YOURSELF ACCORDINGLY.
Very truly yours,
Christine P. Tatum
City Attorney
Enclosure
C: City Council
Ron Ferris, City Manager
01011 Jack Doughney, Community Services Administrator
Angela Wong, Operations Manager
Charlotte Presensky, Interim Development Director
G l attorney _share\CORRESPONDENCEVetter Wendy Ross- 8- 07.doc
OFFICE OF THE CITY ATTORNEY
PHONE: 561-799-4138 FAX: 561-799-4139
E -MAIL: ctatumApbOxom
de- MatEo
Anedeks. W.
Matco Project Number 907 -50448
Page 1 of 35
Report of. Analysis of Corrosion on :stainless Steel Sculptures on PGA Boulevard
Flyover.
Report to: City of Palm Beach Gardens
10500 N. Military Trail
Palm Beach Gardens, FL 33410
August 5, 2007
Phone: (561) 804 -7010 Fax: (561) 799 -4134
Summary
Matco Associates Inc. was requested to perform an investigation to determine the cause of
corrosion staining on four (4) stainless steel sculptures on the PGA Boulevard flyover in Palm
4 Beach Gardens, FL. The four sculptures were comprised of different stainless steel alloys and
were seated on painted carbon steel bases. The sculptures were installed in November, 2006 and
( corrosion staining and red discoloration was reportedly observed several months after
t installation. Matco was requested to determine the cause and extent of the corrosion attack.
Four main forms of corrosion were discovered on the sculptures:
Corrosion of the stainless steel wire mesh. All of the fine mesh stainless steel screens on
all four sculptures exhibited significant corrosion staining. The corrosion staining was
accelerated by less than adequate surface finish and rough surface finish of the wires.
Corrosion was also greatly accelerated by the presence of chlorides and the moisture -
holding ability of the screen mesh surface.
2. Corrosion and localized pitting of the Type 304 tubular stainless steel at the base of the
leaves. The tubular steel bases developed surface corrosion on the heat - affected weld
zones and on all other areas due to the high- chloride and high - moisture environment. A
more corrosion- resistant steel with an adequate surface finish should have been specified
for these parts.
3. Corrosion of the welds between the rings on the large sphere. The rings and weld metal
were Type 316 stainless steel, but were not properly finished (grinded, cleaned, pickled
K and passivated) to develop an adequate smooth, passive surface layer after welding. This
resulted in black staining of the welds.
Y .
4. Corrosion of the coated steel base. The coated steel based exhibited corrosion and
"weeping" rust in areas with coating damage and around bolt holes. The corrosion near
the bolt holes and at the connection with the copper grounding cable is accelerated by
galvanic action between the carbon steel and stainless steel bolts and copper cable.
4131 SW 474 Avenue, Suite 1407 • Davie, I-L 33314 • Tel: (954) 797 -6863 - Fax: (954) 797 -6864
46 Mai o
Assacistes, Ise.
Mateo Project Number 907 -50448
Page 2 of 35
In conclusion, the majority of the observed corrosion attack and discoloration of the stainless
steel sculpture was caused by inadequate alloy selection and surface finish of the various
components for the highly corrosive service environment.
The location which the sculptures are housed is highly corrosive due to its proximity to the ocean
(salt environment), high- moisture /high - humidity, and the partial cover of the tower roofs (salts
and other contaminants are deposited on the sculptures, but are not readily washed away by rain
water).
Furthermore, the sculpture design allows for entrapment of chlorides and moisture on the rough
and irregular surfaces, inside the fine mesh and other areas where metal components are touching
(this is called "crevice corrosion condition "), and on horizontal surfaces.
Type 316 stainless steel with rough surface finish is a poor choice of material for this service
environment. A higher molybdenum- containing alloy with a mirror surface finish (surface
roughness equal to or less than 5 microns) should have been selected considering the site
characteristics, environment, and crevice corrosion conditions. Localized crevice corrosion,
pitting and discoloration will continue due to depassivation (breakdown of the protective layer
which gives stainless steel its corrosion resistance) and retention of chlorides on the rough
surfaces of the screen mesh wires, rough weldments, and geometry complexities present in other
parts of the sculptures. Repairs which include replacement of the mesh and chemical removal of
rust should first be performed. A regular inspection, cleaning and passivation regiment should
then be implemented to help mitigate future accelerated corrosion on the sculptures.
Onsite Examination
Kevin Groll and Dan Gibson of Mateo Associates, Inc. performed an onsite examination of the
four sculptures on May 22d, 2007. The sculptures were first visually examined for corrosion
damage. X -ray fluorescence (XRF) analysis was then performed to identify the alloy type of the
different components.
The four sculptures all exhibited the same type and severity of corrosion staining. The following
is a summary of observations:
I. Stainless steel leaves. The coated steel bases each supported 4 leaf -like structures as
shown in Figures 1 -9. The leaves consisted of the following components:
a. Tubular steel base. These members were welded together to form the base of
each leaf. Each member exhibited surface corrosion staining and minor pitting as
shown in Figure 4. Each weld on the tubes also exhibited surface staining as
shown in Figure 5. XRF analysis confirmed that the material was Type 304
stainless steel, as specified.
4131 SW 47 ' Avenue, Suite 1407 • Davie, FL 33314 • Tel: (954) 797 -6863 • Fax: (954) 797 -6864
�r
4CJ Mateo
Associates. Inc. Matco Project Number 907 -50448
Page 3 of 35
b. Solid stainless steel bars. These bars were welded to the tubular steel base and
to each other to form a tetrahedron. The bars exhibited surface corrosion staining
in areas that were in direct contact with the wire mesh and tie wire (crevice areas)
as shown in Figure 6 . XRF analysis confirmed that the bars were Type 316
stainless steel, as specified.
c. Fine insect mesh. Mesh was wrapped around the tetrahedron and secured to the
„ solid bars with tie -wire. The mesh on all of the sculptures exhibited significant
e corrosion staining. All screens exhibited dark, corroding wires which were
evenly spaced, as shown in Figures 7 and 8. These dark wires exhibited severe
corrosion damage, were very brittle, and broke when contacted as shown in
Figure 9. XRF analysis confirmed that the mesh and tie -wire was Type 316
stainless steel, as specified. However, laboratory energy dispersive x -ray
U, spectroscopy (EDS) testing revealed alloy differences in the dark, corroded wires
of the mesh.
2. Large sphere with conical coils. This part was suspended above the leaves as shown in
Figure I and consisted of a welded ring structure with decorative conical coils as shown
in Figure 10.
a. Ring sphere. The sphere itself was made up of rings welded to one another as
shown in Figure 10. Each of the welds exhibited black staining from corrosion as
shown in Figures I I & 12. The corrosion products were hard and tenacious and
did not exhibit "weeping" rust as is normally indicated by streaking stains. XRF
analysis confirmed that the rings and weld metal were Type 316 stainless steel, as
specified.
b. Conical coils. One coil was welded to each ring. The welds each exhibited black
staining. Several coils had become tangled and exhibited minor surface corrosion
at the points where the wires contacted one another (crevice areas) as shown in
Figure 13. XRF analysis confirmed that the coils were Type 316 stainless steel,
as specified.
c. Padeye support brackets and center connector. These six parts (5 padeye, I
center support) were housed inside the sphere and connected the sphere to support
members as shown in Figure 14. These parts exhibited black corrosion staining
on the welds; similar to the corrosion staining on the rings. These parts were not
accessible for XRF analysis.
d. Clevises, cotter pins, stranded cable, threaded rod, and chain. These parts
were used to connect the padeye brackets and center support to the tower as
shown in Figure 14. The threaded rod exhibited minor surface corrosion over the
4131 SW 47h Avenue, Suite 1407 - Davie, FL 33314 - Tel: (954) 797 -6863 - Fax: (954) 797 -6864
two-'A LAEWW16 l fo
Matco Project Number 907 -50448
Page 4 of 35
lengths of the rods. This was to be expected as the rods are constructed of Type
302 stainless steel, which is less corrosion- resistant than Type 316L stainless
steel. None of the parts listed above were accessible for XRF analysis.
3. Painted structural steel bases. The bases were constructed of welded structural steel
with a white paint as shown in Figure 15. Each base exhibited corrosion staining in areas
with coating damage and in bolt holes as shown in Figure 16. Corrosion was also
observed where connected to the copper grounding cable, also shown in Figure 16. The
bases were not the focus of the investigation.
Scanning Electron Microscopy
Samples of corrosion deposits and metal from the sculpture were removed for laboratory
analysis. The samples were examined at high magnification and analyzed for elemental
composition using a scanning electron microscope with an energy dispersive x -ray spectroscopy
(EDS) unit.
Blaek/red Corrosion Deposits from Dark Corroded Wire
Small samples of corrosion deposits were taken from one of the corroded wires. The deposits
were very high in chlorine and sodium, indicating salt contamination which is common in areas
within 10 miles of the ocean. The micrograph and EDS spectrum of the sample are shown in
Figure 17.
Black Corrosion Deposits on Ring Weld
The corrosion deposits on the ring weld were consistent with that of Type 316 stainless steel.
The deposits were high in oxygen, indicating that they were indeed corrosion products, and were
also high in chlorine, again indicating salt contamination. The micrograph and EDS spectrum of
the sample are shown in Figure 18.
Dark and Shiny Wires from Mesh
Several shiny wires and several dark wires were collected for comparative analysis. It was found
that the shiny wire matched the chemistry of Type 316 stainless steel (as was also found through
onsite XRF analysis). However, this wire exhibited surface roughness, making it prone to
corrosion attack. The dark wires varied in chemistry from area to area because of iron depletion
in the corroded areas and possible incorrect chemistry. Micrographs and spectra are shown in
Figures 19 through 22.
The following table shows semi - quantitative data from different dark/corroded wires collected
from the screen and one shiny wire from the screen. It was found that the shiny wire matches
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the correct chemical limits of Type 316 stainless steel, however, the alloying elements
(chromium, molybdenum, and nickel) which give stainless steel its corrosion- resistant properties
are at the low ends of the required levels for Type 316 stainless steel.
The corroded wires greatly varied in chemistry and did not match that of Type 316 stainless
steel. The cleanest area analyzed nearly matched the chemistry of Type 304 stainless steel with
lower levels of chromium and nickel than is required for Type 304.
Weight Percent Composition
Element
Shiny Wire
(Figure 19)
Corroded Wire
(Figure 20)
Severely
Corroded Wire
(Figure 21
Clean Area of
Corroded Wire
(Fig ure 22
A1SI Standard
Type 316L SS
Chromium
16.6
16.2
30.8
17.4
16.0 -18.0
Nickel
9.4
4.0
3.1
7.8
10.0 -14.0
2.2
-
-
-
2.0 -3.0
-Molybdenum
Manganese
1.2
1.0
5.2
1.3
2.00 max
Silicon
0.9
1.4
0.4
1.0
1.00 max
Aluminum
0.4
-
0.3
-
-
Titanium
-
-
3.6
0.3
-
Vanadium
-
-
0.4
-
-
iron
Balance
Balance
Balance
Balance
Balance
*Note that EDS is a semi - quantitative analysis accurate to 0.5 weight % and does not account
for elements lighter than .sodium. Other non- metallic elements were also left out of the analysis.
Corrosion Coupon Analysis
Standard Type 316L stainless steel coupons with a glass bead surface finish were placed on and
around the sculptures and left in place for several weeks.
Four samples were attached to a sculpture and one was attached to a pillar away from the
sculpture. The coupon attached to a corroded area of the screen exhibited the worst surface
corrosion as shown in Figure 23. This corrosion was caused by crevice corrosion conditions and
chloride contamination from the already contaminated screen. Other corrosion coupons were
attached to the sphere components as shown in Figures 24 - 26. The samples all exhibited some
surface corrosion and chloride contamination. The final sample was attached to a pillar, away
from the sculpture as shown in Figure 27. This sample exhibited minor surface staining but no
detectable chlorides. This was likely due to its smooth surface finish and direct exposure to
rainwater.
The corrosion coupon analysis showed that chlorides are currently concentrated on the metal
surfaces and will cause corrosion on areas of steel that are in direct contact with each other and
form crevices in contact areas. The steel coupon placed away from the sculpture did not exhibit
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chloride buildup or corrosion attack, which indicates that a properly prepared and maintained
stainless steel surface can slow down corrosion attack in this environment.
Discussion & Conclusions
The corrosion observed on the screen mesh accounted for the majority of the corrosion damage.
The screen mesh did not exhibit adequate corrosion resistance because of the moisture and
contaminant - holding capacity of the mesh and rough surface finish of the individual wires. The
improperly manufactured spool of wire accounted for the evenly spaced corroded wires observed
in the mesh. It is important to note however that the entire mesh was corrosion -prone without
the presence of the irregular wire.
The other major source of observed corrosion damage was in the welds of the rings and of the
Type 304 tubular stainless steel. The surfaces were not properly treated after welding to provide
adequate corrosion protection. Furthermore, Type 304 stainless steel has a lower corrosion
resistance than Type 316 stainless steel, and should not have been selected for this service
environment.
A Note on Chloride Corrosion, Stainless Steel, and the Service Environment
Austenitic stainless steels such as Type 304 and Type 316 stainless steel are prone to accelerated
corrosion and staining in chloride- containing environments. Chlorides, which are typically in
form of salts (sodium chloride, calcium chloride, manganese chloride, etc.), have the potential to
attack most types of steel. Common carbon steels and low -alloy steels typically exhibit general
corrosion and metal loss when exposed to chlorides. Stainless steels typically exhibit pitting
corrosion and surface discoloration when exposed to chlorides. The degree of corrosion attack
and amount of time to initiate discoloration and pitting depends on chloride concentration,
chemistry of the alloy, surface finish, and presence of special conditions such as "crevice
corrosion condition" where steel surfaces are in contact with each other.
This particular service environment can be considered highly corrosive because of the presence
of chlorides from sea salts, presence of constant moisture from humidity and rain water, and
protection from direct rain water which would help to wash away concentrated chlorides.
Furthermore, the sculpture design allowed for crevices and entrapment of contaminants and
moisture. Therefore, a highly corrosion - resistant metal with a smooth surface finish should have
been selected for construction of the sculptures.
Type 316 stainless steel with a mirror surface finish provides good corrosion resistance in many
common outdoor service environments. However, Type 316 stainless steel with a rough surface
finish will exhibit discoloration and accelerated corrosion attack due to retention of chlorides and
depassivation, which is a breakdown of the thin protective layer which gives all stainless steels
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their corrosion resistant properties. Corrosion attack will further accelerate for less corrosion
resistant alloys such as Type 304 stainless steel.
Corrosion damage in a high chloride- containing environment can be minimized by proper
material /alloy selection, proper surface preparation (particularly around welds), and regular
cleaning and maintenance. Stainless steel alloys such as Type 317L and 6% molybdenum steel
are commonly used in corrosive marine environments because of their high resistance to chloride
pitting corrosion.
Recommendations
The following procedure should be followed to clean the structures free of corrosion and to help
mitigate future corrosion damage. To properly implement this cleaning and inspection regiment,
a full cleaning/inspection /repair specification should be prepared. Matco would be pleased to
provide a proposal to prepare a detailed technical specification for this work.
1. Remove the leaves and sphere from the towers.
2. Remove and discard all screen mesh from the leaves.
3. Clean the sphere and remaining parts of the leaves with a nitric acid solution to remove
all corrosion products, to help create a smoother surface finish, and to repassivate the
metal surfaces. (Specifying the exact pickling procedure will require further testing on
the sculpture to assure that the corrosion products are adequately removed and that a
smooth surface finish is obtained.)
4. Clean all parts with soap and pressurized water.
5. Reapply new screen mesh. The screen mesh should be of a highly corrosion- resistant
alloy and should have a wider mesh to avoid moisture retention. A strip of the new mesh
should be corrosion tested to verify the corrosion resistance in a marine environment.
6. Clean any corroded areas of the coated steel base and repair the coating. Special
attention should be paid to the bolt holes and connection to the copper grounding wire as
galvanic corrosion will serve to accelerate corrosion in these areas.
7. Reinstall sculptures in towers and perform evaluation annually. It is recommended that
the sculptures are cleaned periodically in order to remove built -up salt and atmospheric
deposits.
8. Further corrosion coupon testing should be performed in the service environment to
verify which alloys and surface finishes will remain corrosion free.
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Matto
,, ftialm 1K.
P pared by:
��/
Kevin Groll
Mechanical Engineer
NACE Certified Corrosion Technician
Matco Project Number 907 -50448
Page 8 of 35
Reviewed by:
C-
Nfehrooz Zamanzadeh, Ph.D.
NACE Certified Corrosion/
Coatings/Materials Selection
Specialist
*IMPORTANT NOTICE: It is the policy of MATCO Associates that samples submitted as part
of contracted investigations are the responsibility of MATCO for only one month after final
reports on those samples have been issued. They may then be discarded or otherwise disposed of.
If you would like samples returned or safeguarded for longer than one month, please make such
arrangements with this office in writing (include shipping provider and account number). If the
submitted samples are part of a claim or potential lawsuit it is the client's responsibility to make
arrangements to have the samples returned. Any testing not performed in MATCO's facility has
been performed by established laboratories used by MATCO Associates.
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ilk
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Figure 1: Stainless steel sculpture on PGA Boulevard Flyover.
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Figure 2: Diagram showing coated base and 4 leaf stnictures.
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Page I I of 35
14 13
FU
J !EF
4 Fff
A s
A SECTION A —A
SCALE N/A
'A
B
8
C +-1
C
Figure 3: Diagram of leaf structure. Square, tubular steel at the base was found to be Type 304
stainless steel as was specified. The solid round bars were found to be Type 316 stainless steel
as specified. Each leaf was wrapped in Type 316 stainless steel wire mesh which exhibited
significant corrosion damage.
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Figure 4: Wide spread surface corrosion was observed on the lengths of the Type 304 stainless
steel tubes at the bottoms of the leaves.
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. w MR o
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Matco Project Number 907 -50448
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Figure 5: Surface corrosion concentrated around the welds of the Type 304 stainless steel tubes
at the base of the leaves. All welds on the tubular steel exhibited this type of corrosion.
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Figure 6: Corrosion was observed in areas the screen mesh contacted other steel parts and
contacted itself. This is shown above where the screen mesh touches the Type 301 stainless steel
tube and where it contacts the Type 316 stainless steel tie wire (top photograph). The bottom
photograph shows a corroded area where parts of the mesh are in contact.
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.M
Figure 7: The wire mesh on all leaves exhibited extensive corrosion staining. The corrosion
damage was concentrated around evenly spaced wires; however, corrosion was present over the
entire mesh on each leaf.
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ige. The
id 2 inches
apart on other screens (as shown in the bottom photograph). Several areas also exhibited
corroded wire spacing of I inch (not shown).
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Matco Project Number 907 -50448
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VFW
Figure 10: Diagram outlining construction of the sphere. The rings which make up the
structural part of the sphere are welded to one another. Then each conical coil is welded to a
support ring. The entire structure is supported internally and suspended by cables and brackets.
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Figure 11: The welds connecting the support rings and conical coils all exhibited black staining
from surface corrosion. The lower photograph shows one ring with a missing coil exposing the
four corroded /stained welds.
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Figure 12: Close -up photographs of the corroded/stained welds on the rings of the spheres.
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01
are 13: Minor surface staining was observed on several of the conical coils in places where
the coils became tangled and were touching (crevice corrosion condition).
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Figure 14: Padeye brackets, center support, stranded cables, treaded rods, clevises, cotter pins
and chain (not shown) exhibited minimal corrosion. The padeye brackets exhibited black
n staining in the vicinity of the welds and the threaded rods exhibited minor surface
corrosion along their lengths.
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r�
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rigurr ii. Vlas,a -a v. a...
w W. " MM-
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0* 4.
_....b .....nage and
around bolt holes. Corrosion was also observed around the connections to the copper grounding
wires.
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ac
4CMa
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Matco Project Number 907-50448
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I mag•13-1
Na
it
O
F* S S
C 'P
Mg Cr Fe
C Cr SI
A, —Fe
5 10�
Figure 17: Electron micrograph and EDS spectrum of black corrosion deposits from screen.
Deposit exhibited sodium and chlorine which is indicative of salt contamination.
W:e�v'
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y.� ,Adak% ire.
Matco Project Number 907 -50448
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Imego6 -t
0
Ni
Fe S
Cu C1
Cr
Mn
C
Figure 18: Black deposit from ring weld. Sample exhibited chlorine and other contaminants.
A
J7
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M
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M
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Matco Project Number 907 -50448
Page 27 of 35
i a1
•
Cr
Cr Ni
C
I F• Na Al MO n Ni
Na Si CI Ca •
Figure 19: Micrograph and EDS spectrum of shiny wire. Wire exhibited surface scratches and
surface deposits.
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Afa tco
A33OCiOM rgC.
Mateo Project Number 907 -54448
F35
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4131 AVet1ue, Suite 1407 - Davie, F[, -33-314 , Tel: (954) 797-6863 •Fax: (954) 797 -6864
d -.
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Mat o
Associates, lac.
pti
Matco Project Number 907 -50448
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2
Figure 21: Micrograph and EDS spectrum of severely corroded wire. Wire exhibited chemistry
not typical of Type 316 stainless steel. This was likely due to iron depletion in the corroded
areas along with presence of contaminants.
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iman i -�
Cr
Fs
Cr
N;
Ti
S; Mn Ni
C ^ Ti
A A
Figure 22: Micrograph and EDS spectrum of a clean area of a dark corroded wire. Wire
exhibited chemistry not typical of Type 316 stainless steel.
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Y�
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Figure 23: Corrosion coupon attached to corroding wire on screen mesn. 3ampic cx iult-
surface corrosion from chloride contamination.
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Figure 24: Corrosion coupon attached to ring weld.
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pswistm Be- Mateo Project Number 901
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T13-1 SW 4
61M:I.r
A,venue. Suite 1407
Davie. FL 3" 14 Tel: (954) 797 -6863 Fax: (954) 797 -6864
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Figure 26: Corrosion coupon hanging from conical coil but not touching any other metal
components.
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A a o
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•
:::M7A191*da6M teo . 4 v
hie.
Mateo Correspondence 207 -R1146
August 5, 2007
To: City of Palm Beach Gardens
Subject: Rebuttal to Wendy Ross's (Artist for Project) and HBI's explanation of
the cause of corrosion and recommendations for repair.
This letter is being written in response to Wendy Ross's e-mail to Angela Wong
(dated April 10, 2007) and RBI's letter to Wendy Ross (dated April 18, 2007) in regards
to accelerated corrosion attack and discoloration observed on the sculptures of the PGA
Boulevard Flyover.
Matco has performed a failure analysis root cause investigation (Mateo Project
907 - 50448) which is based on onsite analysis, test coupons exposure at the site and
laboratory analysis. The investigation provides the cause of corrosion and remediation
measures for the stainless steel sculptures. The majority of the observed corrosion attack
and discoloration of the stainless steel sculpture was caused due to improper alloy
selection and less than adequate surface finish and improper preparation of the welds for
the corrosive service environment.
We agree with HBI and Wendy Ross that the service environment is corrosive
because of the presence of chloride salts from the ocean environment, presence of high
moisture /humidity, and lack of direct rain water which would normally serve to wash
away concentrated contaminants. The sulfur containing gases and acid condensation
accelerates the corrosion attack however was not the primary reason for corrosion in this
case. It should be noted that stainless steel is used on sidings and roofs in urban
environments, such as on the Empire State Bldg, and stainless steel is used for exhaust
piping on cars.
All the environmental conditions should have been considered in drafting the
materials specifications, and surface finish requirements should have also been specified
prior to manufacturing the sculptures.
The major causes of corrosion are: (1) the corrosive marine environment, as
explained above; (2) the surface roughness and depassivation of the stainless steel mesh
wires; (3) lack of surface preparation of the welds; (3) improper material selection of
several of the sculpture components; and (4) the crevice corrosion conditions created by
the complex geometries and metal surfaces which are in contact with one another.
As a repair measure, the screen mesh must first be removed as it is unsuitable for
the service environment. The screen mesh should be replaced with a more corrosion
resistant mesh, preferably of a more corrosion resistant alloy with a smooth surface finish
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11
matco
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Mateo Correspondence 207 -RI 146
(less than Ra - 0.50 microns). Testing should be performed on candidate materials to
determine their corrosion resistance at the project site.
The remaining parts must also be removed from the site and chemically cleaned to
remove rust and repassivate the surface.
It has been suggested by HBI that a clear -coat be applied to protect the stainless steel
from exposure to corrosive elements. This is a viable solution, provided 100% of the
metal surface is covered and adequate adhesion is provided for long times. However, our
experience indicates that it is very difficult to apply a defect -free coating to parts with
sharp edges and complex geometries. The coatings may exhibit failures in time due to
movement, wind, sun and geometries present in the sculptures. Consideration should be
given to testing to confirm that any treatment or coating applied to the sculptures will
provide adequate corrosion protection for long service times.
Best regards,
M. Zamanzadeh, Ph. D. (Dr. Zee)
National Association of Corrosion Engineers
Certified Corrosion, Coatings, Material Selection
and Design Specialist
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